DS Series Crucible Type Electric Furnace

The DS series Crucible type electric furnace represents a pinnacle of innovation and functionality in the realm of metal processing equipment. Tailored predominantly for the melting and heat preservation of aluminum alloys, it serves as an essential component when integrated with die - casting machines. Additionally, the Aluminum Melting Equipment versatility extends to the concentrated melting of small - scale zinc alloys, making it a valuable asset across various industrial applications.

Key Features

• Safe and Environmentally Conscious Power Source

As an Electric Melting Furnace, the DS series harnesses electricity for heating, utilizing imported heating wires as the heating elements. This design not only ensures safe operation but also aligns with European WEB environmental technical standards for production equipment. The reliance on electricity as a clean energy source positions it as an environmentally friendly option in the industry, reducing the carbon footprint associated with traditional melting methods.

• Energy Efficiency and Cost - Savings

One of the standout features of this Aluminum Melting Equipment is its remarkable energy - saving capability. Consuming approximately 40% less energy than traditional furnaces, it significantly reduces operational costs while maintaining high heat efficiency. For industries that rely on continuous melting processes, this translates to substantial savings over time, making it a cost - effective solution for long - term use.

• Long - Lasting Graphite Crucible

The DS series Electric Melting Furnace is equipped with an imported graphite crucible crafted from specialized materials. This crucible is designed to withstand the harsh conditions of metal melting, offering an extended service life. Its durability reduces the frequency of replacements, minimizing downtime and further contributing to the overall cost - effectiveness of the equipment.

• Reliable and Automated Control System

The electric control box of this Aluminum Melting Equipment integrates imported and domestic electrical components, ensuring stable and reliable performance. With a low failure rate, it provides operators with confidence in its functionality. The high degree of automation simplifies the melting process, allowing for seamless operation and increased productivity.

• Intelligent Power Output Management

The built - in PID (Proportional - Integral - Derivative) system in the DS series Electric Melting Furnace enables automatic adjustment of power output based on the specific requirements of the melting process. This intelligent feature not only optimizes energy consumption but also ensures consistent and efficient melting, maximizing the savings on electricity costs.

• Precision Temperature Control for Quality Assurance

Maintaining an aluminum liquid temperature control accuracy of ±5℃, this Aluminum Melting Equipment plays a crucial role in ensuring the quality of the final products. By minimizing temperature fluctuations, it effectively reduces the rejection rate, making it an ideal choice for industries that demand high - precision metal castings.

• Accurate and Durable Temperature Measurement

The DS series Electric Melting Furnace employs a ceramic - sheathed thermocouple for temperature measurement. This advanced sensor offers accurate readings and has a long service life, providing reliable data for process control and ensuring consistent performance over extended periods.

• Efficient Insulation and Rapid Heating

Featuring a composite lining made of high - quality insulation materials, this Aluminum Melting Equipment enables quick heating and provides excellent thermal insulation. The efficient insulation helps in maintaining the desired temperature within the furnace, reducing heat loss and contributing to the overall energy efficiency of the system.

Technical Requirements

• Furnace Wall Temperature

After 48 consecutive hours of normal operation, the temperature of the furnace wall in the DS series Electric Melting Furnace should not exceed 60℃. This requirement is crucial for ensuring the safety of the surrounding environment and the longevity of the equipment.

• Energy Consumption and Melting Capacity

During normal melting operations, this Aluminum Melting Equipment consumes approximately 0.45℃ of energy per kilogram of aluminum processed. With a melting capacity ranging from 100 to 200 kg per hour, it caters to a wide range of production needs, from small - scale artisanal foundries to medium - sized industrial facilities.

• Melting Time and Temperature

When blowing, it takes 3 hours to heat the aluminum material to a temperature of 680℃ in the DS series Electric Melting Furnace. This specific time - temperature relationship is carefully calibrated to achieve the optimal melting state of the aluminum alloy.

• Thermal Insulation Performance

When covered, this Aluminum Melting Equipment maintains a normal thermal insulation rate of 15℃ - 18℃ per hour. This ensures that the molten metal remains at an appropriate temperature for subsequent processing, minimizing energy waste during the holding period. In conclusion, the DS series Crucible type electric furnace, whether regarded as an Electric Melting Furnace or Aluminum Melting Equipment, offers a comprehensive package of advanced features, energy efficiency, and technical compliance. It stands as an excellent choice for industries engaged in aluminum alloy and small - scale zinc alloy melting, delivering reliable performance and economic benefits.  

Technical Parameters