138/160Ton Hot Chamber Die Casting Machine
Brand :Daseon
Product origin :China
Delivery time :30 Days
The Closed-Loop Die Casting Unit is designed for continuous, high-volume production environments where operational uptime is critical. By incorporating fail-safe mechanisms, advanced materials, and modular maintenance features, this system minimizes downtime while maximizing output consistency.
Overview
In high-volume manufacturing environments, operational downtime translates directly to financial losses. The Closed-Loop Die Casting Unit is engineered to address this challenge through a combination of industrial-grade materials, fail-safe mechanisms, and modular maintenance protocols. Designed for industries such as automotive, aerospace, and consumer electronics, this system ensures consistent performance across extended production cycles. Below is a comprehensive analysis of its reliability-focused design and operational advantages.
1. Component Longevity: Industrial-Grade Durability
High-Wear Resistance: VICKERS proportional valves and Hitachi H13 steel molds extend service intervals by 35% compared to conventional units.
Surface Enhancement: Chromium-plated tie bars (thickness: 0.05–0.1 mm) and nickel-coated templates prevent oxidation and metal adhesion, reducing mold maintenance by 50%.
2. System-Wide Protection Mechanisms
Low-Pressure Mold Safeguard: A real-time pressure monitoring system (0–25 MPa range) halts operations within 0.5 seconds upon detecting anomalies, preventing costly mold damage.
Automated Lubrication: A centralized lubrication system delivers ISO VG 68 oil at 15-minute intervals, ensuring a 20% reduction in friction-related wear.
Leak Mitigation: Reinforced hydraulic hoses (SAE 100R2AT standard) and steel-plated pedal guards reduce fluid leakage incidents by 60%.
3. Maintenance Efficiency: Modular and Scalable
Precision Mold Adjustment: Hydraulic/electric mold adjustment achieves positional accuracy of ±0.05 mm, reducing setup time to 12 minutes.
Expandable Configurations: Optional add-ons such as core-pulling devices (max. 150 kN force) or automatic sprayers enhance versatility without retrofitting.
Diagnostic Capabilities: OMRON PLC’s embedded RS-485 interface enables remote performance analytics, cutting troubleshooting time by 45%.
4. Industry Applications and Performance Validation
The Closed-Loop Die Casting Unit has been rigorously tested in demanding industrial environments.
Automotive Case Study:
A Tier-1 automotive supplier adopted the unit for producing aluminum alloy transmission cases (A356-T6).
Aerospace Certification:
Compliance with NADCAP AC7117/3 standards for non-ferrous casting, validated through third-party audits.
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Summary
The Closed-Loop Die Casting Unit redefines reliability in high-pressure die casting, combining advanced material science, intelligent safeguards, and data-driven maintenance. Its proven performance in automotive and aerospace applications positions it as an indispensable asset for manufacturers prioritizing uptime, precision, and total cost of ownership.
