Product Overview

    The DS - JQ series Tilting Type Continuous Melting Furnace is an advanced and efficient equipment tailored for large and medium - sized foundry workshops, especially for aluminum melting furnace concentration. It brings substantial innovation to the aluminum melting and processing field, offering a seamless and reliable solution.

Operational Principle and Functionality

    The Tilting Type Continuous Melting Furnace functions via a unique tilting mechanism. The entire cylinder can be smoothly tilted, enabling free - flowing molten aluminum transfer. Its combustion system is highly versatile, supporting fuels like diesel, LNG, LPG, and heavy oil. This allows foundries to choose cost - effective fuels based on local availability, cutting production costs.

Features and Advantages

• Tilting Mechanism - Swift and Secure Loading: The tilting body enables rapid material loading. When tilted backward, discharging halts instantly. This is crucial for high - volume foundries, boosting productivity and reducing accident risks. - Precise Pouring: Operators can precisely control the tilt angle. This precision is vital for producing high - precision aluminum components, minimizing waste and enhancing product quality.

• High - Quality Materials The Tilting Type Continuous Melting Furnace body uses top - tier imported refractory and casting materials. These resist molten - aluminum corrosion and cracking well, resulting in a service life of over five years. This reduces maintenance and replacement costs for 24/7 operating foundries.

• Energy - Efficient Design Thanks to its intelligent design, the exhaust pipe opens only when the burner starts, and the heat - insulation system closes automatically. This minimizes heat loss, making the DS - JQ series energy - efficient. It can save up to 30% on energy compared to traditional furnaces.

• Dual - Chamber Melting Pool The melting pool has a melting chamber and a heat - insulating chamber, each with independent heating. This ensures stable temperature control within ±5℃, giving foundries an edge in high - end aluminum - alloy production.

• High - Performance Burner Equipped with an international - brand bright - flame burner, the furnace has excellent heat radiation and full combustion. It operates at high speed with a low metal - loss rate of less than 1.5%. This saves energy and improves molten - metal quality, suitable for high - performance alloy production.

• Advanced Control System The DS - JQ series adopts an electronic control system with imported components and PLC control, along with a user - friendly interface. It enables automatic operation and real - time monitoring of temperature, pressure, and fuel consumption, ensuring optimal furnace operation.

• Easy - to - Clean Design Featuring a large open electric lifting slag door, the furnace is easy to clean without dead corners. Regular cleaning is essential for maintaining efficiency and lifespan, and this design simplifies maintenance for foundry workers.

• Reliable Hydraulic System The tilting hydraulic system from a high - quality brand ensures stable tilting. The water - hydraulic oil used has excellent flame - and high - temperature resistance, reducing fire hazards in the foundry and providing a safer working environment.

Melting Capacity and Customization

• Flexible Melting Rates: The melting rate ranges from 300 kg to 1000 kg per hour, suitable for small - scale artisanal foundries and large - scale industrial plants.
  

Full - Range Customization: Manufacturers offer customization in size and other specifications. Foundries can collaborate to design a furnace that fits their production processes and floor space, maximizing productivity.

Environmental Friendliness

• The furnace's design, including a fully enclosed dry - grinding system and efficient combustion, minimizes emissions. With dust emission 80% lower than the industry standard, it meets strict environmental regulations and helps foundries improve their environmental image. In conclusion, the DS - JQ series Tilting Type Continuous Melting Furnace, with its high - performance features, energy - efficiency, and environmental friendliness, is an ideal choice for modern foundries to enhance production and competitiveness.